pilar panduan cetakan pegas
Deskripsi Produk
Pendahuluan
Spring Mold Guide Pillar is a precision-engineered component used in mold guiding systems to ensure accurate alignment between mold plates during stamping, cetakan injeksi, and spring forming processes. It works together with guide bushings to maintain stable movement, mengurangi keausan, and improve mold life. With high rigidity and excellent dimensional accuracy, the guide pillar plays a critical role in ensuring consistent production quality and reducing downtime caused by misalignment.
Manufactured from high-quality hardened steel such as SUJ2 or equivalent tool steel, the spring mold guide pillar is processed through heat treatment and precision grinding. This ensures excellent wear resistance, kinerja gesekan rendah, and long service life even under high-load and high-cycle operating conditions. The surface is often coated or polished to further enhance smooth movement and corrosion resistance, making it suitable for demanding industrial environments.
This guide pillar is widely used in spring molds, mencap ini, and plastic injection molds where precise alignment is required. It is compatible with standard mold base systems such as HASCO, DME, and MISUMI. The product is available in various diameters and lengths, and custom sizes can be manufactured according to customer drawings. It is an essential component for improving mold accuracy, stabilitas, dan efisiensi produksi.
Spesifikasi
| Barang | Deskripsi |
|---|---|
| Nama Produk | Pilar Panduan Cetakan Pegas |
| Bahan | SUJ2 / SKD11 / SCM440 / Disesuaikan |
| Kekerasan | HRC 58–62 (setelah perlakuan panas) |
| Perawatan Permukaan | Pelapisan krom keras / pemolesan / lapisan hitam |
| Kelas Presisi | Penggilingan presisi tinggi (±0.00Opsional 5mm) |
| Kelurusan | ≤ 0.01mm / 100mm |
| Kekasaran | Ra 0.2 – Ra 0.8 |
| Kisaran Diameter | 5mm – 50mm |
| Rentang panjang | 20mm – 500mm |
| Kustomisasi | Tersedia berdasarkan gambar |
Tiga Aspek Kustomisasi Utama, Disesuaikan dengan Kebutuhan Anda
Mencocokkan berbagai metode kustomisasi untuk memenuhi berbagai kebutuhan.
Manufaktur Presisi, Kualitas Luar Biasa
Penyelarasan Stabil
Spring mold guide pillar ensures consistent mold positioning during high-speed operations, minimizing deviation between upper and lower dies and improving forming accuracy under continuous industrial production conditions.
Daya Tahan Permukaan yang Ditingkatkan
Advanced heat-treated surface increases resistance against abrasion and micro-cracks, maintaining performance stability even under heavy stamping cycles and long-term mechanical stress applications.
Kontrol Gerak Halus
Precision ground finish reduces friction between guide pillar and bush system, enabling smoother mold movement, mengurangi kehilangan energi, and improving overall operational efficiency in production lines.
Masa Pakai Alat yang Diperpanjang
Optimized material structure and hardness distribution reduce deformation risk, significantly extending mold component lifespan and lowering maintenance frequency in demanding manufacturing environments.
Layanan Berkualitas, Waktu pengiriman yang dipersingkat
Dari tinjauan desain hingga pengiriman, Kami menyediakan tindak lanjut satu lawan satu khusus selama seluruh proses.
Konsultasi → Menyediakan Gambar → Tinjauan Desain & Penawaran → Pemrosesan Pesanan → Inspeksi Kualitas → Pengiriman Tepat Waktu → Tindak Lanjut Purna Jual
Keuntungan kami
Didukung oleh pengalaman teknik lebih dari 25 tahun, Tim kami menawarkan layanan komprehensif—mulai dari desain cetakan yang disesuaikan dan pemesinan presisi hingga produksi skala penuh—didukung oleh sistem jaminan kualitas yang kuat dan layanan pelanggan yang proaktif. Bersertifikat di bawah ISO9001, ISO14001, dan IATF 16949, Kami terus berupaya mencapai keunggulan dalam kualitas, inovasi, dan kepuasan pelanggan.
Lebih dari 100,000 unit tersedia, dengan pengiriman 2 jam untuk produk standar.
Menerapkan sistem inspeksi tiga tahap—pemeriksaan material awal, inspeksi dalam proses, dan inspeksi akhir.
Inventaris besar dan proses cepat, Menjamin pengiriman tepat waktu dengan inspeksi produk 100%.
Rentang Aplikasi
Pilihan utama di berbagai industri.
Pertanyaan yang diajukan
Q1: What is a spring mold guide pillar used for?
It is used to ensure precise alignment between mold plates in stamping, cetakan injeksi, and spring forming systems, improving stability and reducing wear during repeated production cycles.
Q2: What materials are available for this guide pillar?
Common materials include hardened steel such as SUJ2, SKD11, dan SCM440. Custom materials can also be produced based on specific application requirements.
Q3: Can the size of the guide pillar be customized?
Iya, the diameter, panjang, and tolerance can be customized according to customer drawings or mold system specifications for OEM and ODM production.
Q4: Which mold standards are compatible?
It is compatible with international standards such as HASCO, DME, MISUMI, DARI, dan ISO, ensuring easy integration into global mold systems.
Q5: What surface treatments are available?
Options include hard chrome plating, fine polishing, and anti-rust coating, all designed to improve wear resistance and extend service life.
